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Tube Sonar - Weighing Up Battery Power Alternatives
#1
I mentioned before that I have stopped using the lead acid, and gel cell batteries to provide power for the sonar in my tube.

Here is the information I based my decision on, and some pics and details of the setup that I now use.

First the power requirements. My sonar is an "old" Interphase matrix (now called "Probe") with scanning capability. It projects a narrow 12 degree beam to about 640 feet, then sweeps the beam, to draw my screen every pre-set interval, so I assume I have a 1500 watt peak to peak system here.

For the pictures I had inserted a device called a Wattmeter, in between the battery and my sonar, and this displays (clockwise starting top left)the amps being consumed, the battery voltage, watts drained so far since switching on, the watts (volts x amps)being consumed.

My Wattmeter shows that not everything is as you would expect in the sonar operation, and there are a few surprises.

Now ... the battery.
Although I worked my way through three of them over the years, I never liked the 7 amp hour gel cell. It is heavy enough to damage stuff if it falls, and it made my tube cumbersome, unbalanced and awkward to carry when loading and launching.
I wanted a lighter more compact battery than either lead-acid, or the gel cell alternative. So I am using three sizes of model airplane battery.
All are nickel metal hydride batteries (NIMH) with a conventional steel can on each individual cell that makes up the complete battery pack.
There is a newer, (more expensive) technology, called lithium polymer (LIPOLY) that a model suplier might try to sell you, but these are in a plastic covering, and can be permanently damaged by bending, puncture, or a deep drawdown, all of which happen from time to time in a tube. (Ok when protected in an appl;iance such as a mobile phone) So LIPOLY is not suitable for tubing.
I use the cheaper, steel plated, more robust NIMH.

The make of the cells are GP. Others are interesting, eg Sanyo, Panasonic, but GP are reliable and last as long as Gel cells.
I only use C or sub C cells (the fat ones) because the lighter AA cells are a bit more fragile and far slower to recharge.

These C cells can be fully recharged from my car battery in 30-40 minutes from empty.

The sonar is a 12 volt unit, so I want 12 volts. A single NIMH battery is 1.2 volts, so I use ten cell packs with a total voltage of 10 x 1.2V = 12 volts. there might be a tiny spark when pluggin the battery onto the sonar leads, so i power it off , plug the battery on, then switch on. I have never blown a fuse, but it is still in the wiring just in case.

The plugs are gold banana plugs, self cleaning during use, and put on in such a way as to prevent accidental plugging in with reverse polarity, something spade plugs will not prevent. The gold plate makes a good contact, so I consume lower power, and everything works better.


Here are three of the battery packs that I use ....
Also - the "old" 12V gel cell ...
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#2
The picture shows three packs.
The small one is GP1300s - a 1.3 amp/hour capacity.
The medium one is GP2200s - a 2.2 amp/hour capacity.
The big one is GP3300s (new version 4300) - a 3.3 amp/hour capacity.

Weight comparisons:
Gel Cell 7 ah ... 2450g / 5lbs 6 oz
GP3300s ... 600g / 1lbs 5 oz
GP2200s ... 500g / 1lbs 1 oz
GP1300s ... 200g / under 8oz

The picture shows the size, they are all a fraction of the bulk and weight of my previous battery technology.

So lets plug in and switch on and see what happpens ...
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#3
First pic attached below shows the power before switching on.
The second picture shows after switching the sonar on.
( I suggest right click to keep these pics open in a 2nd and 3rd window so you can toggle back and forwards to compare them. )

Notice how the battery voltage before, with the power drainage at zero, is 13.4 volts.
After switching on, the sonar starts to draw power, and immediately the battery voltage sinks a bit to 13.2 volts, but that is OK.
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#4
Look at the 2nd photo above ...
The left hand column now shows that we are consuming 0.4 amps, and that is 7 watts of power drain.

But wait .. does the sonar always use this power - or does it vary in its power requirement? The gain is set where I left it on my last trip, set for 15 feet deep.

So what if I turn up the gain to maximum, for 600 feet. Will that increase the power needs of my sonar unit?
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#5
Well - yes.
On full gain: Power used has gone up from 0.4 amps to o.5 amps.
A trivial increase.
Notice that watts still shows 7 watts. So it is maybe only a half amp increase if I had more detailed measuring gear.

By the way, the battery has now slipped to 13.1 volts.
But that is OK ... it always goes a bit "overvoltage" when fresh off the charger, and it is just slipping down towards it's proper working voltage plateau of 12 volts.

But now we have learned that turning up the gain increased the power only a tiny bit. So even though the gain is turned down for shallow water, the transducer is still blasting out almost full power. The adjustment only tones down the display screen detail !

Is there anything else that might increase the power demands of the sonar? How about the screen backlight?

Switching backlight on ....

Now have a look at the meter ...
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#6
Aaah .. with the backlight switched on we are using more power.
Not .5 amps any more, power draw is now 0.7 amps, and total power used is now 10 watts.

So now I know the maximum needs of my sonar power-wise.
And I can calculate time duration of the unit using a battery pack, just by reading the label, with my calculater.

So let's go:
GP1300s smallest pack: 2 hrs 36 mins, or 1 hr 51 mins with backlight.

GP2200s: 4 krs 24 mins, or 3 hrs 8 mins with backlight.

GP4300s 8hrs 36 mins, or 6 hrs 8 mins with backlight.

So once I know how long I plan to fish for, I can bring the smallest and lightest pack, but still have plenty power for the sonar.
And my storage pockets are released for other necessary fishing gear.

To be continued ....
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#7
Very informative post. How do you actually put the batteries together? It looks like they are in some kind of shrink wrap.
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#8
There are two shapes of battery pack shown in the top post.

The long packs are called "inline" packs, where 2 lines of batteries are soldered "nose to tail", and joined with wire at the ends.
They can be sold as "stick" packs, in some shops. It is the most common battery back shape in the hobby trade.

The smaller batteries are soldered side by side or "ladder style", and folded over to make it a bit shorter / more compact. The serious model shops will also have this shape of battery available pre-made.

I make up my own and wrap them in heat shrink to finish them off. But I would suggest anybody not used to soldering small items get them pre-done.
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#9
It occurred to me that you might like to figure out for yourself, how long sonar duration another battery will provide, where the capacity of the cells is different from the examples I have given.

Here is the formula:

Duration (in minutes) = battery capacity(amps) x 60 / max amp draw.

So for example ... a 7Ah gel cell :
7 x 60 / .7 = 600 minutes, which = 10 hours

Model batteries give capacity in milliamps.
So for them you must divide the result by 1000 to convert it into amps.

Like this:
Sanyo 3600s (3600 mAh capacity) (3.6 amp capacity) made into a pack ....
3600 x 60 / 1000 x .7 (or your amp draw) = 308 minutes, which is the same as 5 hours 8 mins.
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#10
[cool][#0000ff]Very impressive, but I tend to lean more toward simpler and less expensive. I use a 4.4 amp/hr SLA battery that I buy from a freight liquidator for 70 cents a pound...a little over $3 US for a battery that lasts several years. I top it off to 13.5 volts before each trip and after all day on the water it is still over 12 volts when I return. And, it only takes about two hours on the charger to bring it to the top again.[/#0000ff]
[#0000ff][/#0000ff]
[#0000ff]As small and inexpensive as my batteries are, I always bring a spare in my gear, but have never had to use it.[/#0000ff]
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#11
I am in the same boat as Tube Dude, but you are very well versed on this stuff and very Knowledgeable. Great write up!
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#12
At one stage in the past I had a 12V SLA cell for my tube, half the size of the 7 amp hour. It was 3.5 Ah. Unfortunately it did not last long. Those were the days when I charged too fast, for too long, , and deep discharged my batteries. All of which is bad for the poor battery. So that battery lasted only a season, and I moved up to the 7 ah size which is more resistant to abuse like I was handing out at the time.

The 4.4 ah SLA looks like the up to date version of the 3.5 ah SLA I used to have, and once looked after I am sure would give good service.

I occasionally backpack my tube to a distant lake, sometimes walking over soft boggy ground to get there, so I am happy to pay a bit extra to cut the battery weight significantly.
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#13
[cool][#0000ff]What it all comes down to...always...is a combination of what we are most comfortable with and what best suits our individual styles of fishing. [/#0000ff]
[#0000ff][/#0000ff]
[#0000ff]I can easily understand your desire to cut a few ounces wherever possible, when you must trudge your whole package more than a few yards to the launch site. When TubeBabe and I lived in Arizona, we had a couple of fishing spots that required a pretty good hike, with full gear, to reach our launchig and beaching spot. We were younger and in much better shape in those days, and fished from lighter craft too. I doubt we could manage it these days...with our current craft and our "overstuffed" anatomy configurations.[/#0000ff]
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